TIANFU Hydraulic Lifting Fast Emulsifier with PLC Control, suitable for a brochure or technical specification sheet.
🏭 Product Overview: Hydraulic Lifting Vacuum Emulsifying Machine
This equipment is a high-efficiency, integrated mixing system designed for the cosmetic, pharmaceutical, and food industries. It combines hydraulic lifting mechanisms for ergonomic operation with a high-speed homogenizer and advanced PLC automation to ensure consistent, high-quality emulsification.
⚙️ Key Features & Components
- Ergonomic Design: The premixing tanks (oil and water phases) are mounted on a hydraulic lift. Operators can load raw materials at a comfortable waist-level height.
- Automated Feeding: Once loaded, the hydraulic system smoothly lifts the tanks to the upper position, aligning them with the main emulsifying pot. Materials are then transferred via vacuum suction, eliminating manual lifting and reducing contamination risks.
- Easy Maintenance: The lifting mechanism allows the tanks to be lowered for easy access during cleaning and maintenance.
- Homogenizer: Equipped with a high-shear rotor-stator system (typically 0–3000 rpm or higher).
- Efficiency: The intense mechanical shear force instantly reduces particle size, creating stable, fine emulsions in a short cycle time.
- Vacuum System: The main pot operates under vacuum to remove air bubbles, ensuring the final product is dense and glossy.
- Centralized Control: Features a user-friendly Touch Screen HMI (Human-Machine Interface) connected to a Programmable Logic Controller (PLC).
- Process Automation: Operators can monitor and control all critical parameters, including:
- Mixing and Homogenizing Speed
- Temperature (via jacket heating/cooling)
- Vacuum Level
- Lifting/Lowering Actions
- Data Integrity: The system can store multiple recipes and record production data, which is essential for GMP (Good Manufacturing Practice) compliance.
📝 Typical Technical Specifications
Parameter Specification
Machine Type Vacuum Emulsifying Mixer with Hydraulic Lift
Control System PLC with Touch Screen (e.g., Siemens, Mitsubishi)
Lifting Method Hydraulic Cylinder (Smooth & Stable)
Main Motor High-shear Homogenizer Anchor Scraper
Material SUS316L (Inner), SUS304 (Outer)
Surface Finish Mirror Polish (Ra ≤ 0.4μm)
Application Creams, Lotions, Ointments, Pastes
🌟 Why Choose This Configuration?
"Efficiency meets Ergonomics."
This series is ideal for factories that require high output (Fast Emulsifier) but also prioritize worker safety and ease of use (Hydraulic Lifting). The PLC system ensures that every batch is produced with the exact same quality, reducing human error.
