Tianfu made Reactor is an industrial equipment used for conducting chemical reactions, physical transformations, or biological conversions. In industries such as chemical, pharmaceutical, food, and cosmetics, reactors are core process equipment used for mixing, heating, cooling, fermenting, or synthesizing various substances. Stainless steel reactors are the preferred choice for food-grade and pharmaceutical-grade production due to their excellent corrosion resistance, heat resistance, and ease of cleaning.
2.1 Fermentation Tanks
- Application: Used in the fermentation processes of the dairy, brewing, and biopharmaceutical industries.
- Features: Typically made of 304 or 316L stainless steel, offering excellent sealing and sterile environments to prevent external contamination.
- Advantages: The stainless steel material does not react with the fermentation liquid, ensuring the purity and efficiency of the fermentation process.
2.2 Cold/Hot Tanks
- Application: Used in kitchens, food processing, and cosmetics formulation for stirring, heating, or cooling.
- Features: Multi-functional design suitable for making sauces, preparing beverages, and mixing cosmetics.
- Advantages: Stainless steel ensures precise temperature control and does not deform or release harmful substances due to temperature changes.
2.3 Chemical Reaction Vessels
- Application: Used for synthetic reactions in the chemical industry, such as acid-base neutralization and organic solvent reactions.
- Features: 316L stainless steel is often used in highly corrosive environments, with added molybdenum enhancing corrosion resistance.
- Advantages: Heat-resistant (304 stainless steel can withstand temperatures up to 800°C), with a smooth surface to prevent residue buildup.
3.1 Dairy Industry
- Raw Material Fermentation: Stainless steel reactors provide a sterile environment, ensuring the fermentation process of lactic acid bacteria is not contaminated.
- Dairy Product Processing: Used for heating, cooling, and mixing milk to ensure uniform product texture.
- Ease of Cleaning: Can withstand repeated cleaning by CIP systems, meeting GMP standards.
3.2 Cosmetics Industry
- Cosmetic Formulation: Stainless steel reactors are used for mixing foundations, concealers, eyeshadows, etc., ensuring even color distribution.
- Hygiene and Safety: Non-reactive with cosmetics, preventing product degradation or skin irritation.
- Durability: Can withstand intensive use and frequent cleaning, extending service life.
3.3 Chemical and Pharmaceutical Industries
- Chemical Synthesis: Used for storing and reacting highly corrosive media such as acids, alkalis, and organic solvents.
- Pharmaceutical Production: Stores critical raw materials such as injectable water and pharmaceutical alcohol, ensuring drug purity.
- Safety Compliance: Meets GB 4806.9-2023 and other food safety standards, preventing the release of harmful substances.
4.1 Material Selection
- 304 Stainless Steel: Contains 18% chromium and 8% nickel, suitable for general corrosive environments.
- 316L Stainless Steel: Adds 2% molybdenum, offering enhanced resistance to pitting and crevice corrosion, ideal for highly corrosive media.
4.2 Process Design
- Surface Treatment: Interior weld surface roughness Ra ≤ 0.8μm, easy to clean, preventing microbial growth.
- Sealing Performance: Effectively isolates air, moisture, and impurities, preventing oxidation and spoilage.
- Diverse Design: Available in single-layer, vacuum, and jacketed structures to meet different process requirements.
- Safety: Chemically stable, does not release harmful substances into food, cosmetics, or pharmaceuticals.
- Durability: Heat-resistant and corrosion-resistant, capable of withstanding repeated cleaning and harsh operating conditions.
- Compliance: Meets international and domestic food safety standards, ensuring legal and compliant production processes.
- Versatility: Suitable for multiple industries and processes, multi-functional, improving equipment utilization.
Stainless steel reactors have become indispensable key equipment in modern industrial production due to their excellent material properties and flexible design, especially in the food, cosmetics, and pharmaceutical industries where hygiene and safety requirements are extremely high.
